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精彩回顧 | 國四新品引關(guān)注 精益化管理助力全柴打造強(qiáng)悍動(dòng)力

2022-11-25 08:36:10 來源：內(nèi)燃機(jī)全產(chǎn)業(yè)鏈展 閱讀量：17674 評論

導(dǎo)讀：11月11日-13日，2022中國國際內(nèi)燃機(jī)及動(dòng)力裝備博覽會在長沙舉行。

　　【農(nóng)機(jī)網(wǎng) 會展快訊】11月11日-13日，2022中國國際內(nèi)燃機(jī)及動(dòng)力裝備博覽會在長沙舉行。全柴攜非道路國四發(fā)動(dòng)機(jī)、車機(jī)國六發(fā)動(dòng)機(jī)、氫燃料電池、電動(dòng)叉車變速箱以及零部件產(chǎn)品亮相，全方位地向行業(yè)展示全柴多元發(fā)展、創(chuàng)新驅(qū)動(dòng)的非凡魅力。期間，全柴動(dòng)力副董事長丁維利先生在百忙之中接受媒體采訪，對非道路國四以及新能源的市場現(xiàn)狀、發(fā)展趨勢以及全柴的創(chuàng)新基因進(jìn)行深度解讀。
 


       非道路國四新品引關(guān)注
 
　　多年積累成就領(lǐng)先優(yōu)勢
 
　　2022年12月1日，我國將正式施行非道路國四排放標(biāo)準(zhǔn)。動(dòng)博會的舉辦恰逢標(biāo)準(zhǔn)實(shí)施前夕，會場上普遍對非道路國四產(chǎn)品十分關(guān)注。在非道路國四新品方面，全柴展出了兩款強(qiáng)強(qiáng)合作、對標(biāo)國際大牌的——V36和V12發(fā)動(dòng)機(jī)，兩款發(fā)動(dòng)機(jī)前人流如織，成為展館熱門“打卡地”!
 
　　V36發(fā)動(dòng)機(jī)是全柴同奧地利AVL公司針對收獲機(jī)械合作開發(fā)的新平臺，具有動(dòng)力強(qiáng)勁、油耗低、長壽命、氣候和地形適應(yīng)性強(qiáng)、振動(dòng)低噪聲低的特點(diǎn)。針對用戶關(guān)心的動(dòng)力性經(jīng)濟(jì)性問題，V36發(fā)動(dòng)機(jī)采用了高壓共軌燃油系統(tǒng)、高效增壓器與DLC涂層技術(shù)，大幅提高發(fā)動(dòng)機(jī)最大扭矩，在各種環(huán)境都能夠提供充足動(dòng)力。在油耗方面，全柴根據(jù)采集的大量用戶數(shù)據(jù)，針對收獲機(jī)械的作業(yè)特點(diǎn)，降低常用工況油耗較競品節(jié)油12%，開創(chuàng)性的增加收割機(jī)風(fēng)扇正反轉(zhuǎn)功能，提高用戶操作體驗(yàn)。
 
　　V12發(fā)動(dòng)機(jī)是全柴聯(lián)合天內(nèi)所共同開發(fā)的產(chǎn)品，產(chǎn)品對標(biāo)洋馬、久保田等品牌，主要針對小型挖機(jī)與插秧機(jī)市場，缸體、缸蓋、曲軸、活塞、連桿經(jīng)過CAE分析，冷卻系統(tǒng)通過CFD計(jì)算，有效保證發(fā)動(dòng)機(jī)本體可靠性，并具有較好的NVH性能。發(fā)動(dòng)機(jī)性能方面，采用共軌系統(tǒng)與直噴燃燒室，降低油耗同時(shí)提高產(chǎn)品壽命。
 
　　全柴的V36和V12兩款發(fā)動(dòng)機(jī)部分技術(shù)以及兩氣門結(jié)構(gòu)為業(yè)內(nèi)發(fā)動(dòng)機(jī)企業(yè)提供了重要的研發(fā)思路，因此，不僅合作企業(yè)、用戶十分關(guān)注，同行企業(yè)也持續(xù)追蹤著全柴新品發(fā)動(dòng)機(jī)的動(dòng)態(tài)。而技術(shù)突圍、產(chǎn)品引領(lǐng)市場的背后，是全柴幾十年來對創(chuàng)新研發(fā)的不懈追求與投入。
 
　　以即將實(shí)施的非道路國四排放標(biāo)準(zhǔn)為例，對于發(fā)動(dòng)機(jī)企業(yè)來說，國四的實(shí)施既是機(jī)遇又是挑戰(zhàn)，而全柴動(dòng)力副董事長丁維利則表示，有著幾十年在發(fā)動(dòng)機(jī)領(lǐng)域的技術(shù)積累，有上市公司做強(qiáng)大支持，國四法規(guī)對全柴更是一個(gè)擴(kuò)張市場、引領(lǐng)市場的機(jī)遇。全柴是國內(nèi)較早開發(fā)非道路國四項(xiàng)目的企業(yè)之一。一方面，全柴在輕卡國六發(fā)動(dòng)機(jī)方面的豐富經(jīng)驗(yàn)和成熟技術(shù)可以在非道路發(fā)動(dòng)機(jī)開發(fā)中得到借鑒;另一方面，全柴在非道路動(dòng)力領(lǐng)域深耕多年，同時(shí)通過跟AVL、里卡多、博世、天內(nèi)所等國內(nèi)外技術(shù)公司合作，引進(jìn)當(dāng)今先進(jìn)技術(shù)，在節(jié)油、動(dòng)力和可靠性上比上一代產(chǎn)品有了質(zhì)的飛躍。而且，上市公司的支持可以讓全柴無后顧之憂地做好研發(fā)與后期試驗(yàn)。
 
　　目前，全柴非道路國四發(fā)動(dòng)機(jī)配套業(yè)務(wù)可以占到公司業(yè)務(wù)板塊的30%，在農(nóng)裝板塊主要合作主機(jī)廠有雷沃、沃得、道依茨、東風(fēng)、英軒等企業(yè)，工程機(jī)械板塊合作主機(jī)廠有合力、上海龍工、中聯(lián)重工、山東明宇等企業(yè)，后續(xù)還將與更多企業(yè)達(dá)成合作。
 
　　氫燃料電池受矚目
 
　　攜手合作企業(yè)全面布局新能源
 
　　隨著國家政策的推動(dòng)和市場需求的迸發(fā)，新能源正成為動(dòng)力企業(yè)的重要發(fā)展趨勢。展會現(xiàn)場，全柴展出了一款代表全柴技術(shù)水平、在業(yè)內(nèi)具有領(lǐng)先地位的氫燃料電池。
 
　　據(jù)介紹，全柴在氫燃料電池領(lǐng)域成功研制了增強(qiáng)型質(zhì)子交換膜，實(shí)現(xiàn)進(jìn)口替代。增強(qiáng)型質(zhì)子交換膜結(jié)構(gòu)：兩側(cè)為全氟磺酸離聚物層，膜中間ePTFE層提供額外的機(jī)械強(qiáng)度，ePTFE層的孔內(nèi)填充全氟磺酸離聚物，建立連續(xù)質(zhì)子傳輸通道，并且抑制膜平面方向的溶脹，這對于降低質(zhì)子交換膜燃料電池運(yùn)行中因干/濕循環(huán)引起的機(jī)械應(yīng)力至關(guān)重要，其使用壽命相比同等厚度非增強(qiáng)膜得到大幅提升。
 
　　目前，由于氫能基礎(chǔ)設(shè)施建設(shè)尚不完善，制氫、運(yùn)氫、加氫等成本過高，氫動(dòng)力在國內(nèi)發(fā)展并不成大規(guī)模。全柴一方面持續(xù)對氫氣發(fā)動(dòng)機(jī)、氫燃料電池等氫動(dòng)力方向加大研發(fā)，一方面攜手合作企業(yè)在商用車增程方向、氣體機(jī)方向、汽柴油48V混動(dòng)方向、甲醇發(fā)動(dòng)機(jī)等多個(gè)新能源分支方向上進(jìn)行布局。
 
　　丁董表示，全柴在新能源產(chǎn)品的布局定位是“跟蹤新能源，有限度的嘗試”。國家在新能源方向最終定位到何處無從知曉，全柴必須全面布局，將動(dòng)力研發(fā)的進(jìn)度和主機(jī)廠的進(jìn)度要求相匹配，不缺席不掉隊(duì)任何一條可實(shí)現(xiàn)方向。增程項(xiàng)目會作為近期傳統(tǒng)能源與新能源過渡產(chǎn)品，占據(jù)中小馬力段動(dòng)力的應(yīng)用場景。長遠(yuǎn)來看，氫氣發(fā)動(dòng)機(jī)或氫燃料電池會成為未來真正的清潔能源。
 
　　精益管理創(chuàng)效益
 
　　上下游共同進(jìn)步做強(qiáng)動(dòng)力產(chǎn)業(yè)鏈
 
　　玉汝于成，功不唐捐。近幾年，無論在道路還是非道路動(dòng)力領(lǐng)域，全柴發(fā)動(dòng)機(jī)產(chǎn)銷量始終位居行業(yè)前列，還于2021年獲得了第五屆安徽省政府質(zhì)量獎(jiǎng)，一系列碩果背后離不開全柴的精益管理模式。
 
　　2016年，全柴正式將精益管理引進(jìn)企業(yè)，包括技術(shù)、生產(chǎn)、銷售、采購等全過程的管理，而精益管理主要圍繞一點(diǎn)——消除浪費(fèi)、提高效率。通過精益管理，工人、班組、中層、高管等所有員工的理念發(fā)生了變化，大家各司其職、高效配合，實(shí)現(xiàn)了生產(chǎn)人員數(shù)量減少30%，但產(chǎn)量增加50%的巨大突破。精益管理讓所有數(shù)據(jù)上云，零部件庫存、公司內(nèi)部庫存、市場庫存全部系統(tǒng)可查，ERP控制成本(庫存)，缺多少采購多少，不多占用資金在庫存上。
 
　　目前，全柴已經(jīng)實(shí)現(xiàn)了全自動(dòng)生產(chǎn)線自動(dòng)化生產(chǎn)，工序穩(wěn)定，技術(shù)工人成熟，只需要保障零部件質(zhì)量的穩(wěn)定性便可保障出廠設(shè)備的質(zhì)量穩(wěn)定。在質(zhì)量保障上，全柴對其配套企業(yè)進(jìn)行幫扶認(rèn)證，不論從零部件的進(jìn)度、清潔度、材質(zhì)和外觀都提出了嚴(yán)格的要求，達(dá)不到的可以申請，全柴有專門的一支幫扶隊(duì)伍，到配件企業(yè)中幫助找出問題，從生產(chǎn)過程到包裝運(yùn)輸進(jìn)行全過程的幫扶，全柴和供應(yīng)商共同進(jìn)步，讓產(chǎn)業(yè)鏈越做越強(qiáng)。
 
　　丁董表示，行業(yè)競爭是激烈的也是殘酷的，但是要積極面對，結(jié)合市場不斷開發(fā)產(chǎn)品。無論在傳統(tǒng)動(dòng)力非道路國四、道路國六，還是新能源動(dòng)力領(lǐng)域，全柴始終堅(jiān)持以技術(shù)創(chuàng)新為發(fā)展基石，持續(xù)探索更先進(jìn)、綠色、普惠的發(fā)展路線，為中國動(dòng)力帶來更多更優(yōu)秀的解決方案。

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