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江西省農(nóng)業(yè)農(nóng)村廳辦公室關(guān)于轉(zhuǎn)發(fā)《水稻機(jī)械化收獲減損技術(shù)指導(dǎo)意見(jiàn)》的通知
2021-06-16
09:36:40
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導(dǎo)讀:各地要做好《水稻機(jī)械化收獲減損技術(shù)指導(dǎo)意見(jiàn)》的宣傳工作,引導(dǎo)農(nóng)戶(hù)合理選擇最佳作業(yè)時(shí)間、選擇適用機(jī)具,指導(dǎo)機(jī)手正確調(diào)試、操作機(jī)具,及時(shí)修復(fù)更換磨損部件,確保機(jī)具質(zhì)量狀態(tài)良好
【農(nóng)機(jī)網(wǎng) 通知公告】 各市、縣(區(qū))農(nóng)業(yè)農(nóng)村局:
為進(jìn)一步減少糧食機(jī)械化收獲損失,強(qiáng)化“降低機(jī)收損耗就是增加糧食產(chǎn)量”意識(shí),農(nóng)業(yè)農(nóng)村部農(nóng)機(jī)化司組織修訂了《水稻機(jī)械化收獲技術(shù)指導(dǎo)意見(jiàn)》,現(xiàn)轉(zhuǎn)發(fā)給你們,請(qǐng)抓好貫徹落實(shí)。
一、加強(qiáng)宣傳引導(dǎo)
各地要做好《水稻機(jī)械化收獲減損技術(shù)指導(dǎo)意見(jiàn)》的宣傳工作,引導(dǎo)農(nóng)戶(hù)合理選擇最佳作業(yè)時(shí)間、選擇適用機(jī)具,指導(dǎo)機(jī)手正確調(diào)試、操作機(jī)具,及時(shí)修復(fù)更換磨損部件,確保機(jī)具質(zhì)量狀態(tài)良好。
二、加強(qiáng)機(jī)手培訓(xùn)
各地要依托農(nóng)民培訓(xùn)平臺(tái),開(kāi)展形式多樣的駕駛技能培訓(xùn),提高機(jī)手節(jié)糧減損意識(shí)和駕駛操作水平,特別是倒伏作物的收獲技能。鼓勵(lì)有條件的縣(區(qū))開(kāi)展機(jī)收減損大比武,樹(shù)立機(jī)收減損作業(yè)標(biāo)桿典型,以賽代訓(xùn),提高機(jī)手作業(yè)水平。
三、加強(qiáng)作業(yè)質(zhì)量監(jiān)管
各地要加強(qiáng)機(jī)收作業(yè)質(zhì)量監(jiān)管,雙搶、秋收期間,組織開(kāi)展機(jī)收作業(yè)質(zhì)量巡回檢查,督促改進(jìn)作業(yè)服務(wù),提高作業(yè)標(biāo)準(zhǔn)。積極推廣損失率、含雜率、破碎率的在線(xiàn)監(jiān)測(cè)裝置,實(shí)時(shí)觀察機(jī)具作業(yè)狀態(tài)。鼓勵(lì)種植戶(hù)與農(nóng)機(jī)社會(huì)化服務(wù)組織簽訂收獲損失協(xié)議,在損失偏大或出現(xiàn)其他不合乎要求情形時(shí),要求機(jī)手進(jìn)行調(diào)整。
附件:水稻機(jī)械化收獲減損技術(shù)指導(dǎo)意見(jiàn)
2021年6月15日
水稻機(jī)械化收獲減損技術(shù)指導(dǎo)意見(jiàn)(2021年5月修訂)
農(nóng)業(yè)農(nóng)村部農(nóng)業(yè)機(jī)械化管理司
農(nóng)業(yè)農(nóng)村部農(nóng)業(yè)機(jī)械化總站
農(nóng)業(yè)農(nóng)村部農(nóng)作物生產(chǎn)全程機(jī)械化推進(jìn)專(zhuān)家指導(dǎo)組
本技術(shù)指導(dǎo)意見(jiàn)適用于
聯(lián)合收割機(jī)、分段式
割曬機(jī)的水稻收獲作業(yè)。在一定區(qū)域內(nèi),水稻品種及種植模式應(yīng)盡量規(guī)范一致,作物生長(zhǎng)及田塊條件適于機(jī)械化收獲。機(jī)手應(yīng)提前檢查調(diào)試好機(jī)具,確定適宜收獲期,嚴(yán)格按照作業(yè)質(zhì)量標(biāo)準(zhǔn)和操作規(guī)程,減少收獲環(huán)節(jié)損失。
一、作業(yè)前機(jī)具準(zhǔn)備
作業(yè)前要保持機(jī)具良好工作狀態(tài),預(yù)防和減少作業(yè)故障,提高作業(yè)質(zhì)量和效率。
(一)機(jī)具檢查
作業(yè)季節(jié)開(kāi)始前要依據(jù)產(chǎn)品使用說(shuō)明書(shū)對(duì)聯(lián)合
收割機(jī)進(jìn)行一次全面檢查與保養(yǎng),確保機(jī)具在整個(gè)收獲期能正常工作。檢查清理散熱器,將散熱器上的草屑、灰塵清理干凈,防止散熱器堵塞,引起發(fā)動(dòng)機(jī)過(guò)熱,水箱溫度過(guò)高,應(yīng)在每個(gè)工作班次間隙及時(shí)清理。檢查空氣濾清器,每班次前檢查空氣濾清器濾網(wǎng)堵塞情況,做必要清理。檢查割臺(tái)、輸送帶及傳動(dòng)軸等運(yùn)動(dòng)及連接部分的緊固件和連接件,防止松動(dòng)。檢查各潤(rùn)滑油、冷卻液是否需要補(bǔ)充。檢查各運(yùn)轉(zhuǎn)部件及升降系統(tǒng)是否工作正常。檢查和調(diào)整各傳動(dòng)皮帶的張緊度,防止作業(yè)時(shí)皮帶過(guò)度張緊或過(guò)松打滑。檢查攪龍箱體、糧倉(cāng)連接部、振動(dòng)篩周邊等密封性,防止連接部間隙增大或密封條破損導(dǎo)致漏糧。檢查脫粒齒、凹板篩是否過(guò)度磨損。
(二)試割
正式開(kāi)始作業(yè)前要進(jìn)行試割。試割作業(yè)行進(jìn)長(zhǎng)度以30米左右為宜,根據(jù)作物、田塊的條件確定適合的作業(yè)速度,對(duì)照作業(yè)質(zhì)量標(biāo)準(zhǔn)仔細(xì)檢測(cè)試割效果(損失率、含雜率和破碎率),并以此為依據(jù)對(duì)相應(yīng)部件(如風(fēng)機(jī)進(jìn)風(fēng)口開(kāi)度、振動(dòng)篩篩片角度、脫粒間隙、撥禾輪位置、半喂入收割機(jī)的喂入深淺、全喂入收割機(jī)的收割高度等)位置及參數(shù)進(jìn)行調(diào)整。調(diào)整后再進(jìn)行試割并檢測(cè),直至達(dá)到質(zhì)量標(biāo)準(zhǔn)為止。作物品種、田塊條件有變化時(shí)要重新試割和調(diào)試機(jī)具。
二、確定適宜收獲期
準(zhǔn)確判斷確定適宜收獲期,防止過(guò)早或過(guò)遲收獲造成脫粒清選損失或割臺(tái)損失增加。
(一)根據(jù)水稻生長(zhǎng)特征判斷確定
水稻的蠟熟末期至完熟初期較為適宜收獲,此時(shí)稻谷籽粒含水量15%—28%。一般認(rèn)為,谷殼變黃、籽粒變硬、水分適宜、不易破碎時(shí)標(biāo)志著水稻進(jìn)入完熟期。水稻分段式割曬機(jī)作業(yè)一般適宜在蠟熟期進(jìn)行。
(二)根據(jù)稻穗外部形態(tài)判斷確定
谷粒全部變硬,多數(shù)穗穎殼變黃,穗軸上干下黃,有70%的枝粳已干枯,水稻黃化完熟率95%以上,說(shuō)明谷粒已經(jīng)充實(shí)飽滿(mǎn),此時(shí)應(yīng)進(jìn)行收獲。在易發(fā)生自然災(zāi)害或復(fù)種指數(shù)較高的地區(qū),為搶時(shí)間,可提前至九成熟時(shí)開(kāi)始收獲。
(三)根據(jù)生長(zhǎng)時(shí)間判斷確定
一般南方早秈稻適宜收獲期為齊穗后25—30天,中秈稻為齊穗后30—35天,晚秈稻為齊穗后35—40天,中晚粳稻為齊穗后40—45天;北方單季稻區(qū)齊穗后45—50天收獲。
三、機(jī)收作業(yè)質(zhì)量要求
機(jī)收作業(yè)時(shí)應(yīng)嚴(yán)格按下表中作業(yè)質(zhì)量標(biāo)準(zhǔn)執(zhí)行。
水稻聯(lián)合收割機(jī)作業(yè)質(zhì)量標(biāo)準(zhǔn)
項(xiàng)目 | 指標(biāo) |
全喂入式 | 半喂入式 |
損失率 | ≤2.8% | ≤2.5% |
破碎率 | ≤1.5% | ≤0.5% |
含雜率 | ≤2.0% | ≤1.0% |
莖稈切碎合格率 | ≥90% |
污染情況 | 收獲作業(yè)后無(wú)油料泄漏造成的糧食和土地污染 |
作業(yè)前要實(shí)地察看作業(yè)田塊土地、種植品種、生長(zhǎng)高度、植株倒伏、作物產(chǎn)量等情況,預(yù)調(diào)好機(jī)具狀態(tài)。作業(yè)過(guò)程中,嚴(yán)格執(zhí)行作業(yè)質(zhì)量要求,隨時(shí)查看作業(yè)效果,如遇損失變多等情況要及時(shí)調(diào)整機(jī)具參數(shù),使機(jī)具保持良好狀態(tài),保證收獲作業(yè)低損、高效。四、減少機(jī)收環(huán)節(jié)損失的措施
(一)選擇適用機(jī)型
水稻生長(zhǎng)高度為65—110厘米、穗幅差≤25厘米,選用半喂入式聯(lián)合收割機(jī)。作物高度超出110厘米時(shí),可以適當(dāng)增加割茬高度,對(duì)半喂入聯(lián)合收割機(jī)要適當(dāng)調(diào)淺脫粒喂入深度。收割易脫粒品種(脫粒強(qiáng)度小于100克)或采用高留茬收獲時(shí),建議使用全喂入收割機(jī)。收割難脫粒品種(脫粒強(qiáng)度大于180克)時(shí),建議采用半喂入收割機(jī)。
(二)檢查作業(yè)田塊
檢查去除田里木樁、石塊等硬雜物,了解田塊的泥腳情況,對(duì)可能造成陷車(chē)或傾翻、跌落的地方做出標(biāo)識(shí),以保證安全作業(yè)。查看田埂情況,如果田埂過(guò)高,應(yīng)用人工在右角割出(割幅)×(機(jī)器長(zhǎng)度)的空地,或在田塊兩端的田埂開(kāi)1.2倍割幅的缺口,便于收割機(jī)順利下田。
(三)正確開(kāi)出割道
從易于收割機(jī)下田的一角開(kāi)始,沿著田埂割出一個(gè)割幅,割到頭后倒退5—8米,然后斜著割出第二個(gè)割幅,割到頭后再倒退5—8米,斜著割出第三個(gè)割幅;用同樣的方法開(kāi)出橫向方向的割道。規(guī)劃較整齊的田塊,可以把幾塊田連接起來(lái)開(kāi)好割道,割出三行寬的割道后再分區(qū)收割,提高收割效率。收割過(guò)程中機(jī)器保持直線(xiàn)行走,避免邊割邊轉(zhuǎn)彎,壓倒部分谷物造成漏割,增加損失。
(四)選擇行走路線(xiàn)
行走路線(xiàn)最常用的有以下三種:1.四邊收割法。對(duì)于長(zhǎng)和寬相近、面積較大的田塊,開(kāi)出割道后,收割一個(gè)割幅到割區(qū)頭,升起割臺(tái),沿割道前進(jìn)5—8米后,邊倒車(chē)邊向右轉(zhuǎn)彎,使機(jī)器橫過(guò)90度,當(dāng)割臺(tái)剛好對(duì)正割區(qū)后,停車(chē),掛上前進(jìn)擋,放下割臺(tái),再繼續(xù)收割,直到將谷物收完。2. 梭形雙向收割法。對(duì)于長(zhǎng)寬相差較大、面積較小的田塊,沿田塊兩頭開(kāi)出的割道,長(zhǎng)方向割到割區(qū)頭,不用倒車(chē),繼續(xù)前進(jìn),左轉(zhuǎn)彎繞到割區(qū)另一邊進(jìn)行收割。3.分塊收割法。考慮集糧倉(cāng)容積,根據(jù)作物產(chǎn)量,估算籽粒充滿(mǎn)集糧倉(cāng)所需的作業(yè)長(zhǎng)度規(guī)劃收割路徑,針對(duì)較大田塊,收割至田塊的適當(dāng)位置,左轉(zhuǎn)收割穿過(guò)田塊,把一塊田分幾塊進(jìn)行收割。
(五)選擇作業(yè)速度
作業(yè)過(guò)程中應(yīng)盡量保持發(fā)動(dòng)機(jī)在額定轉(zhuǎn)速下運(yùn)轉(zhuǎn),地頭作業(yè)轉(zhuǎn)彎時(shí),應(yīng)適當(dāng)降低作業(yè)速度,防止清選篩面上的物料甩向一側(cè)造成清選損失,保證收獲質(zhì)量。當(dāng)作物產(chǎn)量超過(guò)600公斤/畝時(shí),應(yīng)降低作業(yè)速度,全喂入聯(lián)合收割機(jī)還應(yīng)適當(dāng)增加割茬高度并減小收割幅寬。若田間雜草太多,應(yīng)考慮放慢收割機(jī)作業(yè)速度,減少喂入量,防止喂入量過(guò)大導(dǎo)致作業(yè)損失率和谷物含雜率過(guò)高等情況。
(六)收割潮濕作物及濕田作業(yè)
在季節(jié)性搶收時(shí),如遇到潮濕作物較多的情況,應(yīng)經(jīng)常檢查凹板篩、清選篩是否堵塞,注意及時(shí)清理。有露水時(shí),要等到露水消退后再進(jìn)行作業(yè)。在進(jìn)行濕田收割前,務(wù)必仔細(xì)確認(rèn)作物狀態(tài)(倒伏角的大小)和田塊狀態(tài)(泥濘程度),收割過(guò)程中如遇到收割機(jī)打滑、下沉、傾斜等情況時(shí),應(yīng)降低作業(yè)速度,不急轉(zhuǎn)彎,不在同一位置轉(zhuǎn)彎,避免急進(jìn)、急退,盡量減輕收割機(jī)的重量(及時(shí)排除糧倉(cāng)內(nèi)的谷粒)。若在較為泥濘的濕田中收割倒伏作物或潮濕作物時(shí),容易造成割臺(tái)、凹板篩和振動(dòng)篩的堵塞,因此需低速、少量依次收割,并及時(shí)清除割刀和喂入筒入口的秸稈屑及泥土。
(七)收割倒伏作物
收割倒伏水稻時(shí),可通過(guò)安裝“扶倒器”和“防倒伏彈齒”裝置,盡量減少倒伏水稻收獲損失,收割倒伏水稻時(shí)放慢作業(yè)速度,原則上倒伏角小于45度時(shí)收割作業(yè)不受影響;倒伏角45—60度時(shí)撥禾輪位置前移、調(diào)整彈齒角度后傾;在倒伏角大于60度時(shí),使用全喂入聯(lián)合收割機(jī)逆向收割,撥禾輪位置前移且轉(zhuǎn)速調(diào)至最低,調(diào)整彈齒角度后傾。
(八)收割過(guò)熟作物
水稻完全成熟后,谷粒由黃變白,枝梗和谷粒都變干,特別是經(jīng)過(guò)霜凍之后,晴天大風(fēng)高溫,穗莖和枝梗易折斷,這時(shí)收獲需注意:盡量降低留茬高度,一般在10—15厘米,但要防止切割器“入泥吃土”,并且嚴(yán)禁半喂入收獲,以減少切穗、漏穗。
(九)分段收獲
使用分段式割曬機(jī)作業(yè)時(shí),要鋪放整齊、不塌鋪、不散鋪,穗頭不著地,防止干濕交替,增加水稻驚紋粒,降低品質(zhì)。撿拾作業(yè)時(shí),最佳作業(yè)期在水稻割后晾曬3—5天,稻谷水分降至14%左右時(shí),要求不壓鋪、不丟穗、撿拾干凈。
(十)規(guī)范作業(yè)操作
作業(yè)時(shí)應(yīng)根據(jù)作物品種、高度、產(chǎn)量、成熟程度及秸稈含水率等情況來(lái)選擇前進(jìn)擋位,用作業(yè)速度、割茬高度及割幅寬度來(lái)調(diào)整喂入量,使機(jī)器在額定負(fù)荷下工作,盡量降低夾帶損失,避免發(fā)生堵塞故障。要經(jīng)常檢查凹板篩和清選篩的篩面,防止被泥土或潮濕物堵死造成糧食損失,如有堵塞要及時(shí)清理。
(十一)在線(xiàn)監(jiān)測(cè)
有條件的可以在收割機(jī)上裝配損失率、含雜率、破碎率在線(xiàn)監(jiān)測(cè)裝置,駕駛員根據(jù)在線(xiàn)監(jiān)測(cè)裝置提示的相關(guān)指標(biāo)、曲線(xiàn),適時(shí)調(diào)整作業(yè)速度、喂入量、留茬高度等作業(yè)狀態(tài)參數(shù),得到并保持損失率、含雜率、破碎率較理想的作業(yè)狀態(tài)。
五、培訓(xùn)與監(jiān)督
機(jī)手、種植戶(hù)和從事收獲質(zhì)量監(jiān)督的鄉(xiāng)鎮(zhèn)農(nóng)機(jī)管理人員應(yīng)經(jīng)過(guò)培訓(xùn),掌握水稻品種、籽粒含水率、種植模式、收割地形地貌等方面的知識(shí),掌握機(jī)具正確使用、維護(hù)保養(yǎng)知識(shí)以及作業(yè)質(zhì)量標(biāo)準(zhǔn)要求。鼓勵(lì)種植戶(hù)與機(jī)手簽訂收獲損失協(xié)議,農(nóng)機(jī)管理人員可通過(guò)巡回檢查監(jiān)督作業(yè)損失等情況,并在損失偏大或出現(xiàn)其它不合乎要求情形時(shí),要求機(jī)手調(diào)整,仍然不合要求的,應(yīng)更換作業(yè)機(jī)器。
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