黑龍江省對(duì)2019年農(nóng)機(jī)質(zhì)量調(diào)查情況進(jìn)行了通報(bào)

2020-01-06 09:20:55 來(lái)源：農(nóng)機(jī)網(wǎng)整理發(fā)布 閱讀量：37210 評(píng)論

　　【農(nóng)機(jī)網(wǎng) 熱點(diǎn)關(guān)注】 據(jù)悉，2019年，黑龍江省農(nóng)業(yè)農(nóng)村廳依據(jù)《中華人民共和國(guó)農(nóng)業(yè)機(jī)械化促進(jìn)法》、《農(nóng)業(yè)機(jī)械質(zhì)量調(diào)查辦法》組織對(duì)部分180馬力(含180馬力)以上輪式拖拉機(jī)、翻轉(zhuǎn)犁、圓捆打(壓)捆機(jī)質(zhì)量調(diào)查產(chǎn)品進(jìn)行了質(zhì)量調(diào)查，2019年12月31日，黑龍江省農(nóng)業(yè)農(nóng)村廳農(nóng)業(yè)機(jī)械化管理處對(duì)調(diào)查結(jié)果進(jìn)行了通報(bào)：
 
　　一、調(diào)查范圍和產(chǎn)品
 
　　本次調(diào)查范圍為全省。調(diào)查對(duì)象為2018年購(gòu)買(mǎi)、使用滿(mǎn)一個(gè)作業(yè)季節(jié)且享受農(nóng)機(jī)購(gòu)置補(bǔ)貼的180馬力(含180馬力)以上輪式拖拉機(jī)、翻轉(zhuǎn)犁、圓捆打(壓)捆機(jī)。對(duì)每個(gè)企業(yè)具有代表性(銷(xiāo)售數(shù)量多)的一種機(jī)型抽取5臺(tái)樣機(jī)，每種型號(hào)用戶(hù)數(shù)不足5個(gè)的全部抽取。共調(diào)查了123家企業(yè)生產(chǎn)的123個(gè)型號(hào)的產(chǎn)品，涉及540個(gè)用戶(hù)，由于存在異地作業(yè)等原因?qū)嶋H調(diào)查114家企業(yè)生產(chǎn)的114個(gè)型號(hào)445臺(tái)機(jī)具。
 
　　二、調(diào)查和評(píng)價(jià)方法
 
　　調(diào)查采取用戶(hù)滿(mǎn)意度評(píng)價(jià)的方法進(jìn)行，由用戶(hù)對(duì)其使用機(jī)具的安全性、可靠性、適用性以及售后服務(wù)狀況(以下簡(jiǎn)稱(chēng)“三性一狀況”)4項(xiàng)內(nèi)容分別進(jìn)行滿(mǎn)意度評(píng)價(jià)，調(diào)查人員通過(guò)現(xiàn)場(chǎng)詢(xún)問(wèn)、查看、取證后確認(rèn)，得出不同用戶(hù)對(duì)該型號(hào)產(chǎn)品“三性一狀況”調(diào)查指標(biāo)的單項(xiàng)滿(mǎn)意度分值。在此基礎(chǔ)上，調(diào)查人員按規(guī)定的評(píng)價(jià)方法計(jì)算得出相應(yīng)型號(hào)產(chǎn)品“三性一狀況”的單項(xiàng)滿(mǎn)意度和綜合滿(mǎn)意度評(píng)價(jià)分值。滿(mǎn)意度評(píng)價(jià)分5檔：[90～100]分為“很滿(mǎn)意”、[75～90)分為“滿(mǎn)意”、[60～75)分為“一般”、[40～60)分為“不滿(mǎn)意”、[0～40)分為“非常不滿(mǎn)意”。
 
　　三、調(diào)查結(jié)果
 
　　(一)180馬力(含180馬力)以上輪式拖拉機(jī)
 
　　1.滿(mǎn)意度評(píng)價(jià)情況
 
　　用戶(hù)180馬力(含180馬力)以上輪式拖拉機(jī)對(duì)單項(xiàng)評(píng)價(jià)綜合得分為74.7分，屬于“一般”檔次?？傮w滿(mǎn)意指數(shù)評(píng)價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為：“很滿(mǎn)意”占5.6%，“滿(mǎn)意”占44.4%，“一般”占46.3%，“不滿(mǎn)意”占,3.7%，沒(méi)有用戶(hù)“非常不滿(mǎn)意”的產(chǎn)品。對(duì)“三性一狀況”四項(xiàng)內(nèi)容總體滿(mǎn)意度評(píng)價(jià)得分結(jié)果分別為：安全性79.1分、適用性76.8分、售后服務(wù)狀況74.1分、可靠性70.1分，安全性得分高，可靠性得分低。
 
　　2.調(diào)查發(fā)現(xiàn)的主要問(wèn)題及原因分析
 
　　(1)安全性方面
 
　　主要問(wèn)題。一是67個(gè)產(chǎn)品存在安全標(biāo)志缺失現(xiàn)象，占調(diào)查總數(shù)的34.7%。二是7個(gè)產(chǎn)品存在動(dòng)力輸出軸防護(hù)罩人為拆卸的情況，占調(diào)查總數(shù)的3.6%。
 
　　原因分析。一是企業(yè)管理不嚴(yán)安全意識(shí)不強(qiáng)，如出廠(chǎng)時(shí)漏粘貼安全標(biāo)志。二是產(chǎn)品質(zhì)量不高，如安全標(biāo)志材質(zhì)為紙質(zhì)，粘貼保持期限較短，易造成缺失。三是企業(yè)安全裝置設(shè)置不夠人性化。
 
　　(2)可靠性方面
 
　　主要問(wèn)題。一是傳動(dòng)系發(fā)生故障部件多在變速箱的齒輪、軸承。質(zhì)量較差壽命較低，嚴(yán)重影響拖拉機(jī)使用的可靠性。二是發(fā)動(dòng)機(jī)發(fā)生故障部件為進(jìn)排氣系統(tǒng)的渦輪增壓排氣歧管開(kāi)裂和啟動(dòng)機(jī)損壞等。三是液壓系統(tǒng)故障多發(fā)生在液壓泵、分配器損壞或密封不嚴(yán)導(dǎo)致懸掛機(jī)構(gòu)提升力不足，嚴(yán)重影響作業(yè)。四是牽引卡損毀。五是動(dòng)力輸出軸損毀。六是行走系故障部件為輪胎處無(wú)法安裝配重。七是其他故障部件表現(xiàn)為防凍液滲漏、機(jī)油散熱器損壞、掛擋困難等。
 
　　原因分析。一是企業(yè)質(zhì)量意識(shí)不強(qiáng)。自制件生產(chǎn)過(guò)程中，零部件質(zhì)量差，影響產(chǎn)品的可靠性；外購(gòu)件采購(gòu)把關(guān)不嚴(yán)，導(dǎo)致故障率高。首先軸類(lèi)、軸承、齒輪等標(biāo)準(zhǔn)件質(zhì)量差，是造成軸類(lèi)、齒輪故障多發(fā)主要原因。二是液壓部件質(zhì)量是個(gè)大問(wèn)題、是國(guó)產(chǎn)車(chē)故障的高發(fā)區(qū)。三是個(gè)別用戶(hù)缺乏保養(yǎng)知識(shí)，對(duì)機(jī)器保養(yǎng)不到位，造成零件的損壞。
 
　　(3)適用性方面
 
　　主要問(wèn)題。一是機(jī)組作業(yè)牽引力有的用戶(hù)評(píng)價(jià)為拖拉機(jī)牽引力較差或差。二是液壓提升力、液壓輸出等方面都出現(xiàn)一定不足，但比例較小。
 
　　原因分析。一是機(jī)組作業(yè)牽引力評(píng)價(jià)差的與作業(yè)時(shí)的土壤環(huán)境、輪式拖拉機(jī)與機(jī)具配套不合理即“大馬拉小車(chē)”或發(fā)動(dòng)機(jī)的動(dòng)力性能沒(méi)有達(dá)到應(yīng)有的狀態(tài)有關(guān)。也存在用戶(hù)保養(yǎng)不到位致使發(fā)動(dòng)機(jī)馬力不足造成牽引力不足。二是動(dòng)力輸出軸轉(zhuǎn)速、液壓系統(tǒng)評(píng)價(jià)差的，與用戶(hù)配套合理性及液壓件的質(zhì)量有關(guān)。
 
　　(4)售后服務(wù)方面
 
　　主要問(wèn)題。一是售后及時(shí)但是售后服務(wù)人員解決問(wèn)題能力方面有待提高。二是一部分三包期外配件購(gòu)買(mǎi)存在不易購(gòu)買(mǎi)的情況。三是售后回訪(fǎng)不到位。
 
　　原因分析。一是企業(yè)服務(wù)意識(shí)不強(qiáng)，售后回訪(fǎng)不到位。二是售后服務(wù)網(wǎng)點(diǎn)少致使配件供應(yīng)不足致使不易購(gòu)買(mǎi)。三是企業(yè)售后服務(wù)人員技術(shù)水平有限。
 
　　(二)翻轉(zhuǎn)犁
 
　　1.滿(mǎn)意度評(píng)價(jià)情況
 
　　用戶(hù)對(duì)翻轉(zhuǎn)犁單項(xiàng)評(píng)價(jià)綜合得分為76.7分，屬于“滿(mǎn)意”檔次?？傮w滿(mǎn)意指數(shù)評(píng)價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為：“很滿(mǎn)意”占7.1%，“滿(mǎn)意”占53.4%，“一般”占35.7%，“不滿(mǎn)意”占,3.8%，沒(méi)有用戶(hù)“非常不滿(mǎn)意”的產(chǎn)品。對(duì)“三性一狀況”四項(xiàng)內(nèi)容總體滿(mǎn)意度評(píng)價(jià)得分結(jié)果分別為：安全性77.5分、適用性73.2分、售后服務(wù)狀況79.1分、可靠性77.2分，售后服務(wù)得分高，適用性得分低。
 
　　2.調(diào)查發(fā)現(xiàn)的主要問(wèn)題及原因分析
 
　　(1)安全性方面
 
　　主要問(wèn)題。一是安全標(biāo)志缺失。主要表現(xiàn)為標(biāo)志粘貼不牢固、不全、材質(zhì)差、掉色或缺損等。二是安全防護(hù)，未裝配保養(yǎng)或維修作業(yè)操作者需要在機(jī)具升起狀況下進(jìn)行時(shí)機(jī)械支撐機(jī)構(gòu)或液壓鎖定裝置。
 
　　原因分析。安全警示標(biāo)志缺失的主要原因是產(chǎn)品出廠(chǎng)時(shí)安全標(biāo)志粘貼不全、粘貼不牢固，易脫落，標(biāo)志丟失或脫落，未能及時(shí)更換安全標(biāo)志等。安全防護(hù)裝置機(jī)械支撐或液壓鎖定裝置出廠(chǎng)未帶，存在潛在安全問(wèn)題原因是企業(yè)對(duì)產(chǎn)品的安全性不夠重視。
 
　　(2)可靠性
 
　　主要問(wèn)題。表現(xiàn)在犁柱、翻轉(zhuǎn)軸、連接板不抗拉。犁鏵、犁壁不耐磨。
 
　　原因分析。一是材質(zhì)差，整機(jī)重量大不抗拉、不耐磨；二是焊接質(zhì)量不過(guò)關(guān)，焊縫受力容易開(kāi)；三是液壓件質(zhì)量差，企業(yè)質(zhì)量把關(guān)不嚴(yán)。
 
　　(3)適用性
 
　　主要問(wèn)題。部分用戶(hù)對(duì)耕后植被覆蓋率和土垡破碎不滿(mǎn)意。
 
　　原因分析。用戶(hù)對(duì)適用性評(píng)價(jià)較差或差，主要對(duì)土壤質(zhì)地、秸稈覆蓋量適用性差。主要原因黑龍江部分地區(qū)土壤質(zhì)地粘濕和秸稈覆蓋量大，造成碎土和覆蓋率差。
 
　　(4)售后服務(wù)
 
　　主要問(wèn)題。一是售后服務(wù)不到位和配件供應(yīng)不及時(shí)。二是售后服務(wù)網(wǎng)點(diǎn)少、配件價(jià)格高且儲(chǔ)備不足。三是售后人員解決問(wèn)題能力較差。四是服務(wù)意識(shí)不強(qiáng)，服務(wù)承諾兌現(xiàn)不好。
 
　　原因分析。一是售后服務(wù)人員嚴(yán)重不足，機(jī)具由用戶(hù)自己組裝調(diào)試，企業(yè)或銷(xiāo)售商不負(fù)責(zé)安裝調(diào)試或有償安裝調(diào)試；二是售后網(wǎng)點(diǎn)少或布局不合理，沒(méi)有全覆蓋；三是進(jìn)口配件價(jià)格高且儲(chǔ)備不足；四是部分企業(yè)為了成本，只在銷(xiāo)售比較集中的大城市設(shè)置零件供應(yīng)點(diǎn)，導(dǎo)致偏遠(yuǎn)地區(qū)的用戶(hù)不能及時(shí)更換零件。五是部分企業(yè)在翻轉(zhuǎn)犁農(nóng)忙時(shí)通常把企業(yè)的車(chē)間裝配工人派下去進(jìn)行售后服務(wù)，這些人員不熟悉機(jī)具的構(gòu)造原理，僅能應(yīng)付簡(jiǎn)單換件，難以完成調(diào)整和排除故障的任務(wù)，不能較好的解決用戶(hù)的實(shí)際問(wèn)題；六是部分企業(yè)的售后服務(wù)網(wǎng)點(diǎn)設(shè)在經(jīng)銷(xiāo)企業(yè)，經(jīng)銷(xiāo)企業(yè)的售后服務(wù)人員未經(jīng)過(guò)專(zhuān)業(yè)系統(tǒng)的培訓(xùn)，解決問(wèn)題能力較差。
 
　　(三)打(壓)捆機(jī)
 
　　1.滿(mǎn)意度評(píng)價(jià)情況
 
　　用戶(hù)對(duì)打(壓)捆機(jī)單項(xiàng)評(píng)價(jià)綜合得分為72.6分，屬于“一般”檔次。總體滿(mǎn)意指數(shù)評(píng)價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為：“很滿(mǎn)意”占3.1%，“滿(mǎn)意”占50.0%，“一般”占43.2%，“非常不滿(mǎn)意”占,3.1%，沒(méi)有用戶(hù)“不滿(mǎn)意”的產(chǎn)品。對(duì)“三性一狀況”四項(xiàng)內(nèi)容總體滿(mǎn)意度評(píng)價(jià)得分結(jié)果分別為：安全性73.4分、適用性77.0分、售后服務(wù)狀況73.9分、可靠性68.2分，適用性得分高，可靠性得分低。
 
　　2.調(diào)查發(fā)現(xiàn)的主要問(wèn)題及原因分析
 
　　(1)安全性
 
　　主要問(wèn)題。一是“警示標(biāo)志”粘貼不到位。二是“外露齒輪、鏈輪、萬(wàn)向節(jié)傳動(dòng)軸等部位”沒(méi)有防護(hù)罩。三是未設(shè)置有過(guò)載保護(hù)器。
 
　　原因分析。一是個(gè)別生產(chǎn)企業(yè)安全意識(shí)不強(qiáng)，安全防護(hù)措施不完善。二是安全警示標(biāo)識(shí)制作質(zhì)量不高，材質(zhì)多為紙質(zhì)且粘性不足，導(dǎo)致粘貼保持期限較短，出現(xiàn)脫落。
 
　　(2)可靠性
 
　　主要問(wèn)題。一是萬(wàn)向節(jié)傳動(dòng)軸扭曲變形。二是撿拾器彈齒軸磨損。三是撿拾器油缸支架開(kāi)焊。四是撿拾器彈齒軸磨損。五是變速箱錐型齒損壞。六是軸承和軸承座損壞。七是成捆系統(tǒng)打捆皮帶損壞。八是打捆機(jī)構(gòu)只能纏繞一半。九是捆不上捆。十是打捆機(jī)在成捆后機(jī)具后蓋不能正常打開(kāi)。
 
　　原因分析。一是企業(yè)設(shè)計(jì)不合理，機(jī)械強(qiáng)度計(jì)算不夠。二是有些企業(yè)使用不合格零配件或者沒(méi)有對(duì)零件進(jìn)行熱處理。三是企業(yè)采購(gòu)了大量的外協(xié)件，在對(duì)外購(gòu)件檢測(cè)過(guò)程中，由于抽樣方法不科學(xué)、企業(yè)檢測(cè)能力和質(zhì)檢人員責(zé)任心不強(qiáng)，均能使不合格部件進(jìn)入組裝線(xiàn)，造成整機(jī)可靠性差的結(jié)果；同樣在自制件生產(chǎn)過(guò)程中，采購(gòu)的原材料、生產(chǎn)及檢測(cè)能力、員工的責(zé)任心均能影響產(chǎn)品質(zhì)量。
 
　　(3)適用性
 
　　主要問(wèn)題。適應(yīng)玉米秸稈較差，玉米秸稈撿拾不干凈，草捆密度和成捆情況不好。
 
　　原因分析。一是個(gè)別企業(yè)在產(chǎn)品銷(xiāo)售時(shí)，沒(méi)有考慮區(qū)域適用性問(wèn)題；二是設(shè)計(jì)存在問(wèn)題；三是用戶(hù)自選機(jī)具時(shí)，對(duì)打(壓)捆機(jī)技術(shù)要求估計(jì)不足。
 
　　(4)售后服務(wù)
 
　　主要問(wèn)題。部分打捆機(jī)在作業(yè)時(shí)打捆機(jī)構(gòu)只能纏繞一半，售后人員至今還未解決問(wèn)題。
 
　　原因分析。一是出現(xiàn)這種情況的主要原因是生產(chǎn)企業(yè)服務(wù)意識(shí)不強(qiáng)。二是企業(yè)不能保障配件供應(yīng)，主要原因是由于該型號(hào)產(chǎn)品銷(xiāo)量少，配件銷(xiāo)量低，商家無(wú)利可賺，同時(shí)企業(yè)對(duì)配件供應(yīng)不重視，三是產(chǎn)品售后服務(wù)不及時(shí)，原因是企業(yè)售后服務(wù)能力和服務(wù)意識(shí)不強(qiáng)，在售后服務(wù)人員解決問(wèn)題能力及售后服務(wù)人員的態(tài)度方面也存在相應(yīng)問(wèn)題，原因是企業(yè)售后服務(wù)人員技術(shù)水平有限，服務(wù)意識(shí)不強(qiáng)。
 
　　針對(duì)調(diào)查中發(fā)現(xiàn)的問(wèn)題，黑龍江省農(nóng)業(yè)農(nóng)村廳表示，下一步將向所涉及的生產(chǎn)企業(yè)發(fā)送一對(duì)一整改通知，相關(guān)生產(chǎn)企業(yè)要按照整改要求，強(qiáng)化質(zhì)量安全意識(shí)，增強(qiáng)誠(chéng)信經(jīng)營(yíng)理念和社會(huì)責(zé)任，積極采取有效措施進(jìn)行整改，整改期3個(gè)月。黑龍江省生產(chǎn)企業(yè)整改結(jié)果需經(jīng)企業(yè)所在市農(nóng)機(jī)化主管部門(mén)確認(rèn)，外省企業(yè)整改結(jié)果需經(jīng)省農(nóng)機(jī)化主管部門(mén)確認(rèn)。企業(yè)收到整改通知后拒不整改或逾期達(dá)不到整改要求的，建議相關(guān)農(nóng)機(jī)鑒定機(jī)構(gòu)要按照有關(guān)規(guī)定注銷(xiāo)該產(chǎn)品的農(nóng)業(yè)機(jī)械推廣鑒定證書(shū)。
 
　　本文由農(nóng)機(jī)網(wǎng)整理發(fā)布，資料來(lái)源：黑龍江省農(nóng)業(yè)農(nóng)村廳農(nóng)業(yè)機(jī)械化管理處，如有侵權(quán)或異議請(qǐng)聯(lián)系我們。

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